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The Toranado Precision Geared 1.75mm Extruder - v2.0 1.75mm 材料挤出口测量齿轮V-2.0
The Toranado Precision Geared 1.75mm Extruder
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by Toranado3D, published

Summary


Version 1.0 and 1.1 Legacy Support Site


Update 7-5-2016

  • For those interested in packaging the Toranado v2.0 onto their printer builds. I have uploaded the latest Package models for both the Left-hand and Right-hand versions. You can get them Here.

  • Bill of Materials is posted at the bottom of this Details Page.

  • We have created a legacy site that supports versions 1.0 and 1.1.  The links to the version 1.1 kits will be available shortly.

  • Right-hand version coming soon.


Hardware Kits - v2.0 Toranado Kits

v2.0 - Both Toranado Kits

v2.0 - Gear and Shaft Kit Only

v2.0 - Fastener Kit Only

Expect 5-10 days for handling on all kit orders as I continually replenish stock


The Toranado Precision Geared 1.75mm Extruder - Coming Soon! - v2.0

Why the Toranado?

v2.0 Build Instructions

  • Significantly lighter than NEMA-17 geared Extruders

  • All-in-one

  • Precision Geared

  • Uses Ultibot's High Performance MK7 Drive Gear

  • Modular Design - All parts are easily printable without structure and in your material of choice (PLA/ABS/PETG).

  • Designed for use with E3Dv6 1.75mm Universal (Original and Clone versions).

  • Removable Hot-end sub-assembly!

  • 30mm airflow is captured and directed away from print bed

  • Attractive (like the one who designed it*).

*Note: There is still some minor discussion as to the validity of the designer being attractive.


AVAILABLE TORANADO X-CARRIAGE MOUNTS

Also compatible with i3 Rework and typical 23x23mm x-carriage hole patterns.


AVAILABLE BED-LEVELING SENSOR MOUNTS


How I Designed This

I met a guy named Big Cooter, and he pushed me over a cliff.

Technical Data

Fine Tuning Your Extruder

Setting the Extruder Steps Per Millimeter:

e_steps_per_mm calculation


Ultibot 1.75mm Drive Gear

Several Makers have tried to use Drive gears other than the one I spec'd from Ultibot. Unless you can find a drive gear that has the same effective diameter, I do not recommend using it - as the tangent point on the bearing will not apply force in the proper area on the drive gear. It is essential your bearing align well to the drive gear. I am currently looking for ways to include proper drive gears in future kits.


The NEMA-14 Stepper Motor

The motor I have spec'd is rated at 500mA, and even at the rated voltage NEMA14's run hot - be sure not to exceed the rated voltage. Also, You MUST follow Item #9 of the Build Instructions as well - isolating the motor heat from the extruder mount is critical.


How to set the NEMA-14 properly For the popular RAMPS 1.4 setups:

DRV8825 1/32 stepper - you should take a DC voltage measurement exactly like this. To properly set the motor current, you should adjust your potentiometer to get the reference voltage as close to 0.25V as possible. 0.25V = 500mA (0.5A) to the motor.  (Any VREF measurement between 0.24-0.26 should work fine). Formula: Measured VREF x 2 = Motor Current

Pololou A4988 Driver - measure to voltage exactly like this. If you are using drivers from Pololou - to properly set the motor current, you should adjust your potentiometer to get the reference voltage as close to 0.2V as possible. 0.2V = 500mA to the motor.  (Any setting between 0.19-0.21 should work fine).  Formula: Measured VREF x 2.5 = Motor Current.

NOTE: If you are using certain Chinese clones of the A4988 Driver, the formula is different.  See This Post about adjusting your voltage setting on the stepper driver, depending on the type of A4988 that you have.

NEMA-14 WIRING to RAMPS1.4 w Ardino Mega 2560


Print Settings

.STL files and recommended print settings (with a 0.4mm nozzle)

  • 2.0-30mmfanmount-LH/RH.stl: 4 Perimeters, 0.2mm layers, 25% infill

  • 2.0-decorationcover-LH/RH.stl: 4 Perimeters, 0.15mm layers, 21% infill

  • 2.0-extruderbase-LH/RH.stl: 3 Perimeters, 0.2mm layers, 50% infill

  • 2.0-idler-LH/RH.stl: 2 Perimeters, 0.2mm layers, 50% infill

  • 2.0-idlerholder-LH/RH.stl: 2 Perimeters, 0.2mm layers, 25% infill

  • 2.0-idlertensioner-LH/RH.stl: 2 Perimeters, 0.2mm layers, 25% infill

  • 2.0-30mmvent-LH/RH.stl: 2 Perimeters, 0.2mm layers, 25% infill

  • 2.0-gearprotector-LH/RH.stl: 2 Perimeters, 0.2mm layers, 21% infill

  • 2.0-40mmfanduct.stl: 2 Perimeters, 0.2mm layers, 21% infill

  • 2.0-lowercover-LH/RH.stl: 2 Perimeters, 0.2mm layers, 21% infill

  • 2.0-decorationspacer-LH/RH.stl: 2 Perimeters, 0.2mm layers, 21% infill

  • 2.0-conncoverbase-LH/RH.stl: 2 Perimeters, 0.2mm layers, 21% infill

  • 2.0-smallgearcover-LH/RH.stl: 2 Perimeters, 0.2mm layers, 21% infill

  • 2.0-conncover-he-LH/RH.stl: 2 Perimeters, 0.2mm layers, 21% infill

  • 2.0-bearingholder-LH/RH.stl: 2 Perimeters, 0.2mm layers, 21% infill

  • 2.0-washer-M5.stl: 2 Perimeters, 0.2mm layers, 21% infill

  • 2.0-gearcover.stl: 2 Perimeters, 0.15mm layers, 21% infill

  • 2.0-40mmfancover.stl: 2 Perimeters, 0.15mm layers, 21% infill

  • 2.0-30mmfancover.stl: 2 Perimeters, 0.15mm layers, 21% infill

  • 2.0-30mmfancover-lownoise.stl: 2 Perimeters, 0.15mm layers, 21% infill

What You Will Need to Build

You will need the following hardware to complete your kit:


Complete Toranado Bill of Material